Seminar title: 5 Days Motor Circuit Analysis and Electrical Signature Analysis
Progressive Technology & Services LLC together with ALL-TEST PRO, USA regularly conduct Electric Motor trouble shooting & Diagnostic Seminar & workshop in the region
Topics Covered
- Electric Motor Theory as applied to Motor Diagnostics
- Types of Motor Faults: Causes and Symptoms
- Test and Evaluation Theory and Application
- Evaluating Wound Machines (Static and Dynamic)
- Motor Diagnostics and Energy Software
- Step-by-Step Troubleshooting, Reliability and Root Cause
- Incorporating Motor Diagnostics into and Existing Program
- How to Identify & Prevent Dynamic Motor Mechanical Faults
- Understanding and Implementing Electrical Signature Analysis (On-line Testing)
- Hands On – Testing Local & Remote Testing Using the ESA
Two days of MCA (Off-line) training prepares you to troubleshoot all types of electric motors, coils, and windings. Three days of ESA (On-line) training prepares you to evaluate many types of electric motor systems to improve the reliability and uptime of your plant. This public course is appropriate for existing ALL-TEST PRO testing instrument users as well as potential customers, electricians, plant maintenance engineers, supervisors, plant managers. In fact, anybody who are interested in improving the electrical reliability in the plant should attend.
Course materials include Workbook, Motor Circuit Analysis Manualand Pattern Recognition manual. Breakfast and Lunch are provided.
Upon successful completion of this course students should be able to:
- Electric Motor Theory as applied to Motor Diagnostics
- Types of Motor Faults: Causes and Symptoms
- Test and Evaluation Theory and Application
- Evaluating Wound Machines (Static and Dynamic)
- Motor Diagnostics and Energy Software
- Step-by-Step Troubleshooting, Reliability and Root Cause
- Incorporating Motor Diagnostics into and Existing Program
- How to Identify & Prevent Dynamic Motor Mechanical Faults
- Understanding and Implementing Electrical Signature Analysis (On-line Testing)
- Hands On – Testing Local & Remote Testing Using the ESA
Two days of MCA (Off-line) training prepares you to troubleshoot all types of electric motors, coils, and windings. Three days of ESA (On-line) training prepares you to evaluate many types of electric motor systems to improve the reliability and uptime of your plant. This public course is appropriate for existing ALL-TEST PRO testing instrument users as well as potential customers, electricians, plant maintenance engineers, supervisors, plant managers. In fact, anybody who are interested in improving the electrical reliability in the plant should attend.
Course materials include Workbook, Motor Circuit Analysis Manualand Pattern Recognition manual. Breakfast and Lunch are provided
Upon successful completion of this course students should be able to:
- Identify the components in the winding system; factors that determine
- Resistance(R), Inductance(L), Capacitance(C), and Impedance(I/F)
- Describe how changes in R, L, Z, and I/F affect the winding system
- Explain the Lenz Law, Ohms Law, and Faraday’s Law
- Use the basic MCA instruments to manually measure R, L, Z, Fi and I/F
- List the different types of AC Motors, identify their components and describe the purpose of each component
- Determine Motor Shaft Speed based on Measured Values of Voltage, Current,
- Nameplate Speed and Rated Power
- List the main types of failures associated with AC Motors
- Describe the various techniques available to identify electrical failures in windingsystems
- Explain the various measurements used in MCA
- Evaluate a motor’s winding condition based on MCA measurements
- Explain the process for correcting MCA readings caused by “Rotor Position”
- Explain the 4 Primary Maintenance Philosophies
- Describe the 3 phases of Predictive Maintenance
- List the 6 most common off-line motor diagnostic techniques and the 5 most common on-line diagnostic techniques. Describe the motor fault that each of the techniques identifies
- Describe the 4 stages of rolling element bearing failure and explain how to determine which stage a defective bearing is in
- Explain the operation of the different types of AC Electric Motors
- Determine Motor Shaft Speed based on Measured Values of Voltage, Current
- Nameplate Speed and Rated Power
- Describe how electrical signature analysis (ESA) collects its signal
- Demonstrate how to change the resolution of the high frequency and the low frequency spectrum
- Explain the importance of sidebands in the FFT and discuss their meaning
- Demonstrate how to enter machine information in the ESA Software
- Demonstrate how to verify running speed is correct
- Perform an automatic analysis
- List what mechanical faults can be automatically analyzed with ESA
- Discuss the relationship of Dynamic Load to bearing life
- Discuss the affects f Resonance in a mechanical system and what it will do to the electrical spectrum
- Explain how to determine which gear is at fault when gear problems are diagnosed in the electrical spectrum
- List the motor electrical faults that can be automatically analyzed with ESA
- Define what is meant by pole pass frequency (PPF)
- Evaluate the condition of a squirrel cage rotor using the ESA spectrum and rotor Severity
- Explain the difference between Static and Dynamic Eccentricity
- Define what is meant by Stator Electric Faults
- Explain the main purpose of the ALL-TEST PRO On-Line II (ATPOL III) and briefly describe it’s features
- Use the ATPOL III to obtain data from a 3 phase AC Motor in the Remotely, Locally and Manual Modes
- Demonstrate the ability to upload data stored in the ATPOL III into the ESA software and generate a machinery report
Technology or Other Requirements:
Students attending this course must bring their own laptop. Laptop must have administrative rights to install software.
NOTE : NOT COMPATIBLE WITH APPLE, LINUX operating systems.
Format: Blended, Self-Paced and Instructor Lead Classroom
Duration: 5 Days / 35 hours approx.
Instructor: William Kruger, Training and Technical Manager, ALL-TEST PRO, USA
Cost: USD 2,295.00 (AED 8,445.00) for each participant for full 5 day course
Next event & location: Please contact us for Further Details
Certification: Certificate of Attendance provided
If you are interested in attending or sending participant to this seminar. Please submit the details in the enrolment form provided above or email us at info@progressive-technology.com
Note: Course details, Itinerary, Course Fee etc. are subject to change